there are folks who cryo and polish their cups and stars, some who break their axles in on a lathe running them for an hour or more, some have vent tubes in the boots to allow the boots to expel heat, some are trying heavy moly lube greases, there are all sorts of tricks folks are trying. i cant say that there are many successful tricks, because i help many teams, and i see many failures regardless of the tricks they use. when you land a jump and your foot is still in the throttle, the shock load applied to the axle is too great to bear and typically the axle bar will break at the star. i have seen hundreds of boots fail, from the axle getting too hot, the boot expands, and then pops. i have found a grease that will handle more heat than anything else on the market. i use grease on my equipment, some of which get very hot after hours of continuous operation. i used to use a Mobil grease that would handle 500 degrees as it stated, but after tests with a bunsten burner you could clearly see the grease breaking down in the 380 degree range and becoming a liquid state at 420 degrees. when this grease would begin to puddle around 350-380 degrees the viscosity is gone. the grease is not doing its job anymore. i found a super amazing grease, that will withstand over 450 degrees before starting to break down because of its high graphite content. graphite is a lubricant in itself, and does a wonderful job at expelling heat. this grease will stay in tact upwards of 400 degrees and remain viscous. in a test the vendor showed me, you can clearly see how much better their grease is than anything else on the market. i just got a shipment of it and i am going to start implementing it into my equipment.
i see a well prepped axle cup running upwards of 200-250 degrees with a laser thermometer after 15 miles of continuous speed of 70+ mph.thats the temp of the outside of the cup. i am sure the inside is well over 300 degrees, which will break grease down, then the grease loses its viscosity, and the axle gets even hotter. i see a few teams that cryo and polish their axle cups and stars and balls and detail every little piece of the axle, their cups seem to run much cooler, but they also run a proven grease they like. i watched them test two years ago with different types of grease and saw clear and difinitive effects of different greases. different temps of the cup, with only changing grease.
i am sure every little trick you can come up with helps to aid in axle longevity if you are running the flats and lake beds. but realistically, when you hit a wash at 60+mph and the back tires land while you are still in the throttle under power, grease and prep work to the axle dont matter. you're gonna shatter the cup/star/bar.
i wished they had went to a 33" tire because the math would have worked out perfect. each manufacturer has a 15% gear reduction transmission. if you stepped up from a 30" tire to a 33" tire, and installed the 15% gear reduction transmission, your clutch would stay the same, the MPH would stay the same, and your load on the clutches would be the same. there would be no negative side effects. with a 32" tire you are going to have to either install the 15% gear reduction and live with some loss of top speed, or leave the stock trans in and try to clutch it to hold a belt with a super high final drive ratio from the 32s. i still think its a lot easier on drivetrain and clutches with the 15% gear reduction transmission.
polaris has the Highlifter Edition polaris XP1000 that has the 15% lower geared transmission
Can-am has the 2014 XMR Maverick that also has a 15% gear reduction transmission.